Custom Case Study

Custom Marathon Insulated Tray for Correctional Foodservice

Client: US brand – Institutional foodservice solutions
Product: Marathon insulated tray – heavy‑duty, 6‑compartment meal tray
Material: ABS (solid, seamless, non‑absorbent)
Colors: Brown & Charcoal
Dimensions: 14.25"L x 9.5"W x 2"D
Features: Unmatched durability, temperature retention, security, food grade, rotable, easy cleaning
Relationship: Ongoing repeat orders

The client provided 3D drawings for a correctional meal tray built to withstand high‑volume, demanding environments. We managed the entire process—precision mold making, mass production, custom packaging, and shipping—with consistent quality and rapid turnaround. The client has placed multiple repeat orders, validating our ability to meet strict institutional standards.

Food Service & Hospitality

Application & Use Case

Correctional facilities (prisons/jails): Secure, durable meal delivery that resists abuse and prevents water absorption

High‑volume institutional foodservice: Psychiatric hospitals, long‑term care facilities, and large‑scale cafeterias

Hot/cold meal transport: Insulated design maintains serving temperatures over extended periods

Sanitation‑critical environments: Seamless, non‑porous surface withstands industrial washing without denting or swelling

Customization Scope

Compartment Layout: 5 food wells + flatware slot shown; custom number, size, and arrangement available

Dimensions: Adjust length, width, and depth to fit specific tray slides or transport racks

Material Options: Food‑grade ABS, antimicrobial ABS, or reinforced composites for extra strength

Color: Custom color matching to align with facility coding or brand identity

Surface Texture: Non‑slip matte, smooth easy‑clean, or anti‑graffiti finishes

Logo / Marking: Pad printing, laser engraving, or embossed facility identifiers

Temperature Retention Features: Additional insulation ribs or double‑wall construction

Packaging: Bulk cartons, shrink‑wrapped stacks, or individual wrapping for distribution

Volume: From prototypes to high‑volume mass production

Purpose‑built for security, durability, and sanitation – trusted by institutional foodservice leaders. Let us engineer your next correctional meal tray.

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